VITAP MICRA CNC

Vitap The Innovators of the Industry

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MACHINE SPECIFICATIONS

   Vitap uses 3-dimensional solid modeling systems to design its working centers which are built with a mobile beam and stationary basement. The beam moves in a longitudinal direction with respect to the basement (X axis) and supports a pair of carriages which determine the movement of the Y and Z axes.  The X and Y axes define a plane parallel to the floor and the Z axis moves up and down perpendicular to this plane. This configuration allows a remarkable reduction in the machine’s overall size and improves the machine’s performance and functionality.The basement and the beam are made of electrically welded steel and are ribbed and strengthened internally to guarantee maximum rigidity even under intense working.The structures undergo a thermally-controlled normalization cycle.

QUALITY CONTROL

All phases of assembly undergo conformity checks according to special testing procedures.  The alignment of all the linear guides is carried out using an electronic level guaranteeing straightness and parallelism tolerances to be within 0.02 mm per linear meter.  On all machines, positioning precision and bi-directional repeatability of the axes is checked using an interferometer laser system. Bi-directional positioning precision is guaranteed within a tolerance of ±0.05 mm.    An electrical test of the whole system is carried out on each machine according to CEI EN 60204-1 legislation.

LINEAR MOTION SYSTEMS

The X axis movement is obtained throught the use of the single gripper system. The system is composed of a single gripper which is driven by a brushless motors.  The Movement of the gripper in the X and the carriage in the Y axis are by brushless motors driving eplcyclic reduction gear, rack and pinion with a high degree of precision.  The mobile beam or carriage moves on high precision pre-loaded ball runner blocks and linear guides made of rectified and hardened steel. Ball runner blocks for all axis are equipped with a seal guaranteeing maximum protection from dirt and dust.

 Z AXIS - The carriage for this axis is made from an aluminum alloy with highly rigid mechanical properties. Movement of the axis is by ball nut with pre-loaded lead screw in order to guarantee high speeds with minimal wear.The carriage is mounted on pre-loaded ball runner blocks which slide on very high precision linear guides made of rectified and hardened steel.  Z axis motor and ball screws are sized to avoid the need for pneumatic assistance.  All axes are driven by AC brushless motor fed and controlled by digital drives.

 DUST EXTRACTION

The K2 2.0  uses three strategically located dust extraction ports to evacuate dust and debries away from the machining area to help maximize efficiency and maintain surface quality of the piece.

MACHINE SAFETY

The machine is self contained and all working units are shielded from the operator from all four sides.  Additional safety systems: push buttons for emergency stop, software and hardware to monitor the safety distance, check sensors for the air level.

 ELECTRICAL CABINET

The electrical cabinet is integrated in the right hand side of the machine base and is tested according to the strict international regulations (EN 60204).

TELE-SERVICE VIA INTERNET

Allows remote connection between the machine’s PC and Casadei-Busellato’s Authorized Service Center allowing direct intervention on the control for checking parameters of the whole machine, single programs and installation of eventual software updates.  Internet access and connection is the responsibility of the custome

 HOW THE MICRA SYSTEM WORKS

 Simple, user-friendly, reliable and a high-performance machine

• The range of punching pins on the head lies between 1,000 and 2,331, depending on the type of panels and surfaces to be punched
• Can achieve the range of micro-hole pin punches mentioned above (1,000 – 2,331) every 4 seconds
• X-Y-Z Axis:
• 2 X-Axis latest generation brushless motors with high-precision planetary reduction gear pinion and rack
• Y-Axis latest generation brushless motor with planetary reduction gear pinion and rack with high precision
• Z-Axis powered by hydraulic central unit
• The punching unit moves in the Y-Axis and punches in the Z-Axis from the top.
• Industrial PC for high programming performance
• Working area of the punching head is 7 m2
• Since this high-performance CNC punching machine does not use lasers there is no danger of fires breaking out and respectively health hazardous fumes
• We can design the punching head according to customer needs with regards to the diameter and spacing of the pins
• Standard punching head 5 mm pin spacing in X and Y directions plus pin in the center of the square.
• Can punch smaller spacings via the program but needs to be a multiple of the implemented pin spacing
• Interchangeable punching pins
• Theoretically no limit on the length in X-Axis of the panel if programmed accordingly with proper support
• Workpiece thickness up to 50 mm
• Workpiece width in Y axis 1,300 mm
• CE Norms

 Simple programming

• LCD TFT monitor 20" USB port for loading programs created on a CAD station
• Basic version CAD TPA for graphic programming
• Storage of all files with all data
• Macro programming .dxf file import
• Software for optimization of the micro-holes on the panel to be punched

 TECHNICAL DATA

 PC CONSOLE

The console for PC allows for the operator to program and control the machine according to the workflow of materials at any given time.  It is positioned on the right front side of the machine.  The control PC consists of:

PC IND TPA NODKA DCORE 3560G 12VDC

PC1.5.03 CELERON

Intel CELERON CLU J3355 2GHz processor

4 Gb RAM memory

60 Gb Hard Drive

Windows 10 operating system

High resolution 20” LCD TFT monitor

4 USB 2.0 ports

2 Ethernet RJ45 port for connecting to office network

WIFI antenna

 THE MACHINE IS COMPLETE WITH:

Patented high rigidity boring head movement on Y and Z Axis

 58005864  Air conditioning for the electrical cabinet

Maintains clean, consistently cool air in electrical cabinet

Keeps humidity low inside cabinet, extending life of electrical components

 C2102017 EP0 Grease cartridge for guides bushings 400gr

56503174  Additional material handling rollers

Frontal and rear rollers for long panels 830 x 630 mm

 Remote push-button panel

Includes magnet for easy placement of panel when not in use

The following redundant controls for convenient operation:

E-stop

Program start

Selection of mode cycles manual or automatic

 MACHINE CONTROL AND SOFTWARE

NUMERICAL CONTROL

The “Genesis Evolution”Numerical Control incorporates leading-edge, true PC-control on the Busellato, avoiding proprietary PLC control systems.  Review major features below and see our website https://www.casadeibusellato.us/products/tpa-genesis-evolution-training  for video tutorials on Genesis Evolution.

-  JETCAD integrated in the control with mirroring, rotation, repetition functions, etc.

-  “Multitasking” operating system for using the control even when the machine is working

-  Graphical display of the workable faces

-  2D and 3D display of the piece being worked

-  Parametric programming which permits the use of mathematical, trigonometric, inverse trigonometric and logical formulas and the use of 300 variables.

-  Programming on horizontal, vertical faces and virtual faces which can be rotated, very helpful for when using aggregates.

-  Multi-level zoom function

-  Conditioned programming (IF/EndIF Blocks) associated with the use of Macros

-  Absolute or incremental programming

-  Creating of sub-programs by the operator with the possibility of multiplication, mirroring and rotation of the above

-  Up to 10,000 program lines (expandable) are programmable

-  Customer can personalize error messages

-  Easy identification of stored programs using “preview” function

-  Archiving of programs with names up to 256 characters long

-  In line recall of the machine set-up and tool specifications

-  Management of up to 500 tools

-  Graphical display of set up of tool changers

-  Tool graphical archive with the possibility of parameterizing up to 9000 different types of tools

- Calculation of time required for program execution

-  Program simulation of working cycle

- Manual and machine diagnostic functions in real time with graphic help

- Management and diagnostic synoptics which makes using the machine easier

- Program list management and variable control from the list

TRAINING

 GENESIS EVOLUTION SOFTWARE TRAINING

Online Software Training:

Online training avoids travel expenses and allows training sessions in shorter segments; especially effective for those familiar with Busellato software or any CAD or CNC programming software.  We can offer up to 8 hours of online training in 2-hour minimum sessions.  These online sessions are conducted by a qualified software trainer and offer the flexibilty of changing screens from trainer to trainee during the session.  In addition, we offer tutorial videos on many advanced features that can be accessed on our website at anytime.

 ON-SITE TRAINING

The entire installation and on-site training process will be completed within 32 labor hours, unless otherwise agreed in writing.  Our technicians use a comprehensive checklist to commission the machine and train your operators on the operation.  Some of the topics covered:

• Machine safety and operation
• Lubrication procedures and maintenance schedule
• Tooling installation and parameters
• Review of electrical, parts and instruction manuals
• Control cabinet layout and major electrical components
• Processing of your programmed parts